BUREX

Crane Modernization

Rebuilds and overhauls · from assessment to inspection

Modernizing a crane means an older unit with a sound structure does not have to be scrapped — you only replace what has worn out. A new SWF hoist, frequency inverters, remote control and new electricals for a fraction of the price of a new crane.

Scope of work
SWF hoists Frequency inverters Remote control 30–50 % of new-crane price Downtime in days 508/2009 inspection

01 / Scope

What can be modernized

We assemble the crane rebuild according to its condition — from replacing a single unit to a full overhaul including controls.

Hoist replacement

A new SWF Krantechnik hoist in place of the worn-out unit — the core of any modernization. Better brakes, more precise positioning and spare parts available for decades ahead.

  • SWF NOVA and CRABster hoists
  • Versions for existing bridges and trolleys
  • SWF parts and service availability

Drives and regulation

Frequency inverters on hoisting and travel motions — smooth start-up and braking without jerks. Easier on the machinery, the load and the operator’s nerves.

  • Frequency inverters for hoisting and travel
  • Micro-speeds for precise positioning
  • Lower stress on the structure and runway

Controls and safety

From a cabin or pendant control to radio remote control — the operator stands next to the load, not under it. We also add safety devices so the crane passes the examination without reservations.

  • Radio remote control
  • Load limiter and signalling
  • Anti-collision devices on shared runways

Electrical installation

New wiring, conductor lines and switchgear instead of a 40-year-old electrical installation — no more chasing faults that cannot be diagnosed.

  • New switchgear and cable routes
  • Conductor lines and current collectors
  • Circuit diagnostics and labelling

Intelligent functions

When replacing the controls you can add SWF Crane Intelligence features — load sway damping, tandem control or wear monitoring.

  • Load sway damping
  • Tandem control of two cranes
  • Monitoring and predictive maintenance

02 / Decision

When modernization pays off — and when it doesn’t

It is the condition of the steel structure that decides, not the age of the crane. If the bridge is sound, modernization pays off almost every time.

Modernize

  • The bridge steel structure is sound — old bridges often have a reserve that today’s serial production lacks
  • What is worn out are the mechanisms and electricals, not the load-bearing structure
  • Investment typically 30–50 % of the price of a new crane
  • Production downtime in days, not months
  • Another 15–20 years of operation with parts available

Better a new crane

  • Cracks in the main welds or bridge deformation — safety cannot be “modernized in”
  • You need higher capacity or span — a parameter change means a new bridge
  • The crane no longer matches the process — different lifting height, tandem operation, automation

A detailed cost comparison with a table is in the article Crane modernization or a new crane?

03 / Process

How a modernization works

We are a manufacturer, not just a service shop — we assess the structure honestly and where modernization does not pay off, we say so plainly.

01 On-site survey
We assess the structure, mechanisms, electrical installation and crane runway. We can give you an indicative verdict on the spot.
02 Two prices side by side
You get a budget for the modernization and for a new crane with a service-life estimate — you decide with numbers in hand, not on a salesperson’s promise.
03 Manufacturing and installation
Our own fitters install the components in your hall. Downtime is measured in days — we adapt the schedule to your production.
04 Examination and handover
After modernization, Regulation 508/2009 Z. z. requires a professional examination — our own technicians handle the inspection report.

04 / References

BUREX crane modernization projects

A selection of modernizations — from hoist replacement to trolley and drive refurbishment.

05 / FAQ

Frequently asked questions

Answers to the questions we get most often. If yours is missing, give us a call — we are happy to help.

When is it worth modernising an old crane instead of buying a new one?

Modernisation pays off when the load-bearing structure and crane runway are in good condition — you only replace the hoist, drive or control system. The price is usually 30–60 % of a new crane and you avoid structural modifications to the hall. We recommend a new crane when the capacity, span or bridge condition require it.

What does a crane modernisation include?

Most often replacement of the hoist with a modern SWF unit, installation of frequency inverters (smooth starts), radio remote control, new electrical installation, replacement of brake systems and addition of safety devices (load limiter, limit switches).

How long does a crane modernisation take?

The on-site modernisation itself takes 1–3 weeks depending on scope — from hoist replacement (1–2 days) to complete refurbishment. We plan the work so that crane downtime is as short as possible.

Do I need a new inspection and official examination after modernisation?

Yes, after any major repair or modernisation an expert examination (revision) is required under Slovak Decree 508/2009. We arrange the official examination with the authorised institution. Delivery includes an inspection report.

Does modernisation extend the crane's service life?

Yes, by replacing worn components and modernising the control system you extend the crane's life by another 10–15 years. After modernisation you get new warranties on replaced parts, lower energy consumption and higher safety.

No-obligation survey

Modernization inquiry

Send us the crane type, capacity and year of manufacture — we will arrange a survey and prepare budgets for the modernization and a new solution side by side.

+421 905 655 646 burex@burex.sk