BUREX

Overhead Cranes

Custom manufacturing up to 80 t · Proven since 1993 · Slovakia

Industrial overhead cranes by Slovak manufacturer BUREX — complete turnkey engineering projects for production halls and warehouses. Single-girder, double-girder and underslung cranes from 1 t up to 80 t equipped with SWF Krantechnik hoists, crane runways and certified inspections.

Technical parameters
Capacity 1–80 t EN 13001 EN 1090-2 (EXC-3) SWF Krantechnik AUTEC · HBC · Tele Radio Crane runways ATEX Ex-proof Statutory inspections

01 / Technical parameters

Core technical options and solution ranges

Ranges represent engineering limits. Each project is dimensioned to your hall and handling workflow. We also engineer and fabricate steel structures, prefabricated halls and crane runways including laser surveying and certified inspections.

Technical parameter Scope and specification
01 Maximum load capacity From 1 t up to 80 t (custom double-girder systems on request)
02 Bridge span Custom-made to hall dimensions (typically 6 m to 35 m; rolled IPE/HEA or welded box girders)
03 Hook lifting height Typically up to 30 m (customized to hall clearance, greater heights on request)
04 Travel & hoist speeds Smooth frequency inverter control via Schneider Electric / NORD; micro-speeds for millimeter positioning
05 Duty classification Dimensioned to ISO 4301 and FEM standards (classes A1 to A8, 1Am to 5m) based on operating cycles
06 Design standards Manufactured in compliance with EN 1090-2 (EXC-3); structural analysis per EN 13001 and Eurocodes
07 Wheel loads & statics Complete structural calculation and dynamic wheel load calculations provided for the hall's structural engineer
08 Hoists and crabs SWF Krantechnik — wire rope NOVA² (up to 20 t), NOVA¹ (up to 80 t), CRABster (up to 250 t) & ATHLO/CHAINster chain hoists
09 Control method Ergonomic radio remote control (AUTEC / HBC / Tele Radio) or pendant push-button control
10 Power supply system Enclosed conductor bar system along the entire crane runway
11 Ex version (ATEX) Available in Ex-proof design for ATEX zones 1, 2, 21 and 22 — components certified to 2014/34/EU
12 Turnkey delivery Design + structural calculation + crane fabrication + runway + installation + certified inspections

02 / Solution types

Types of overhead cranes we design and manufacture

Four structural configurations covering the entire spectrum of industrial and logistics applications.

Single-girder overhead cranes

1–16 t
  • Optimal solution for small and medium-sized production and warehouse halls.
  • Low self-weight, minimal dynamic load on columns and hall foundations.
  • Maximum use of hook height in tight headroom conditions.
Detailed Specs

Double-girder overhead cranes

10–80 t
  • Heavy-duty solution for heavy industry, foundries and steel fabrication lines.
  • Large bridge spans (over 30 m) and integration of full-length maintenance walkways.
  • Maximum lifting height — hoisting crab runs on top of two box girders.
Detailed Specs

Underslung overhead cranes

1–10 t
  • Crane runway is suspended directly from the roof structural framing.
  • Completely column-free — 100% unobstructed floor space for material flow.
  • Ideal for logistics facilities, assembly cells and forklift traffic.
Detailed Specs

Cranes for explosive atmospheres (Ex)

ATEX zones 1, 2, 21, 22
  • Hoists and electrical components in certified Ex-proof design (SWF NOVAex, STAHL).
  • Certified per European Directive 2014/34/EU (ATEX), temperature class T4.
  • For paint shops, petrochemical facilities, pharmaceuticals and explosion-hazard areas.

03 / Project workflow

From 3D building survey to official handover

Delivering an industrial overhead crane is a precise engineering workflow. We manage everything under single responsibility.

  • 01

    3D building survey & structural calculation

    We survey the building envelope, calculating dynamic crane runway and column loads per EN 13001 to optimize crane span, capacity and headroom.

  • 02

    Shop girder fabrication & SWF integration

    Girders (rolled profiles or welded box sections) are fabricated to EN 1090-2 EXC-3, integrating premium SWF Krantechnik hoists and NORD/SEW drives.

  • 03

    On-site crane, runway & electrical installation

    We deliver girders by heavy haul, erect them using mobile cranes, install conductor lines and connect Schneider Electric frequency inverters.

  • 04

    Proof load testing & official certification

    Static and dynamic load tests are performed with certified test weights, concluding with official inspection reports and CE conformity declaration.

04 / Budget & Calculation

Turnkey Cost Breakdown & Sizing

Custom cranes have no off-the-shelf catalog rates. Every quotation reflects precise structural engineering and component selection for your specific building.

What is included in a complete turnkey crane installation:

  • 1. Structural Analysis & 3D Engineering: Sizing per EN 13001 and Eurocode 3, wheel load calculations and column load verification.
  • 2. In-House Girder Fabrication: EXC-3 certified manufacturing per EN 1090-2 (rolled profile or welded box section) with Sa 2.5 surface blast and multi-layer coating.
  • 3. Hoist & Drive Units (SWF Krantechnik): Wire rope NOVA² / NOVA¹ or chain ATHLO, Schneider Electric frequency inverters and AUTEC / HBC radio remotes.
  • 4. Crane Runway & Conductor Line: Complete fabrication and installation of runway tracks, DIN 536 rails and enclosed busbar power feed.
  • 5. Transport, Mobile Erection & Proof Load Testing: Heavy haul, mobile crane installation, static/dynamic proof load testing with test weights and statutory certification.

💡 Investor Tip: Unlike dealers, BUREX is a direct structural steel and crane manufacturer — delivering all-inclusive turnkey quotes without hidden surcharges.

05 / Projects

Selected engineering projects

Photo documentation from manufacturing and installation. Every project is tailored to customer specifications and facility layout.

06 / Technological flexibility

Components to match your operation

We are an independent engineering integrator. Crabs, drives and electrics are selected to match your standards, process and budget.

Hoists — alternatives

STAHL CraneSystems DE
Wire rope hoists for extreme load capacities and ATEX zones 1–22.
LIFTKET DE
Chain hoists. Robust mechanics, long service life.
ABUS DE
Chain and wire rope hoists across a wide capacity range.
DONATI IT
Italian chain and wire rope hoists for Southern Europe.
OMIS IT
Cranes and lifting equipment for serial production and logistics.

Radio remote control

AUTEC IT
Industrial radio remote controls — joysticks and push-button panels.
HBC radiomatic DE
Robust transmitters with integrated safety functions.
Tele Radio SE
Wireless control for demanding environments.

Drives & control electronics

Travel drives equipped with NORD and SEW-Eurodrive gearboxes, frequency inverters and electrical systems by Schneider Electric — smooth acceleration without jerks.

07 / Smart features

Crane Intelligence

Smart assistance systems for safety and tempo — electronic sway control, micro speed, synchronous hoisting and collision prevention.

Sway damping

Sway damping

Sway Control

Micro speed

Micro speed

Micro Speed

Tandem control

Tandem control

Tandem

Smooth load handling

Smooth load handling

Load Floating

All 14 Crane Intelligence functions

08 / Service & spare parts

Warranty service, inspections and spare parts

We support your cranes throughout their entire lifecycle — statutory inspections, preventive service and genuine SWF Krantechnik & Vihorlat Snina parts.

All BUREX services

  • 01

    Professional inspections & statutory examinations

    We carry out regular professional inspections and official load tests under applicable European and national regulations with certified inspectors.

  • 02

    Fast warranty & post-warranty service

    Preventive maintenance, rapid diagnostics and emergency service dispatched directly by our experienced technicians.

  • 03

    Genuine SWF Krantechnik spare parts in stock

    As an authorized SWF Krantechnik partner, we supply genuine replacement parts and modules for NOVA² and NOVA¹ wire rope hoists, ATHLO and CHAINster chain hoists, brake systems and Crane Intelligence modules. Spare parts — catalogue & inquiry →

  • 04

    Vihorlat Snina legacy spare parts

    Thanks to our engineering archive and original drawings, we maintain key spare parts permanently in stock for older Vihorlat cranes operating across Central Europe. Vihorlat spare parts →

09 / FAQ

Frequently asked questions on overhead cranes

Answers to common questions before commissioning a new overhead crane.

Single-girder or double-girder overhead crane — which should I choose?

A single-girder crane (1–16 t) is lighter, more economical and suitable for small and medium facilities. A double-girder crane (10–80 t) handles heavy industry, large spans (up to 35 m) and maximum hook heights — the hoisting crab travels on top of the two girders to maximize vertical clearance.

What capacities and spans of overhead cranes can you supply?

We manufacture overhead cranes from 1 t up to 80 t with spans engineered to exact building dimensions (commonly 6 m to 35 m). Girders are fabricated from rolled IPE/HEA beams or welded box sections per EN 13001 and EN 1090-2.

Do you supply the crane runway and electrification as well?

Yes. We deliver turnkey packages: structural runway beams (HEA/HEB profiles, DIN 536 rails), anchoring consoles, enclosed conductor bar electrification and commissioning.

How is the price of an overhead crane calculated?

Price depends on capacity (t), bridge span (m), lifting height, structural type (single-girder vs double-girder with maintenance walkway vs underslung), selected hoist technology (SWF NOVA², NOVA¹, CRABster) and smart automation options. We prepare a free engineering proposal and budget quote.

Do you supply overhead cranes for explosive atmospheres (ATEX)?

Yes. For ATEX zones 1, 2, 21 and 22 we supply explosion-proof cranes with certified components per Directive 2014/34/EU — SWF NOVAex or STAHL CraneSystems hoists, temperature class T4.

What documentation and proof tests are provided after installation?

Following erection, we perform static and dynamic proof load testing with certified weights, expert examinations under applicable safety codes, issuing the crane passport, inspection log, CE declaration of conformity and operator manual.

Engineering proposal

Overhead crane inquiry

Planning a new facility or upgrading an older crane to higher capacity? Our engineering team will prepare a technical proposal, optimize the layout and supply drawings for your structural designer.

+421 905 655 646 burex@burex.sk