BUREX

Underslung Overhead Cranes

Capacity 1–10 t · Roof Suspended · 100% Clear Floor Area

The ideal material handling solution for assembly cells, logistics bays and facilities requiring zero supporting columns. Runway tracks suspend directly from building roof trusses, hoists reach wall-to-wall and the floor remains completely unobstructed for equipment traffic.

Technical Specs
Capacity 1–10 t 100% Clear Floor Area Roof Truss Suspension SWF NOVA² Hoists Cantilever Overhangs Radio Remote Control Full CE Certification

01 / Specification

Underslung Crane Engineering Capacities

Underslung systems are engineered based on roof structural capacity and required hook coverage. Designs can incorporate cantilever girder overhangs and multi-track supports for wide industrial bays.

Explore other crane types: Single-Girder Cranes, Double-Girder Cranes or Light Crane Systems.

Parameter Underslung Crane Specification Range
01 Capacity range From 1 t to 10 tonnes (commonly 1.6 t, 2 t, 3.2 t, 5 t and 6.3 t)
02 Mounting method Suspended directly from roof trusses, ceiling beams or steel framing
03 Floor space advantage 100% unobstructed floor area — zero supporting columns inside the facility
04 Side hook approach Minimal blind spots — cantilever girder overhangs extend hook travel beyond the runway axis
05 Hoisting equipment SWF Krantechnik NOVA² (wire rope) or ATHLO (chain) in compact execution
06 Speed control Stepless frequency inverter control (Schneider Electric), ergonomic radio remote
07 Multi-span systems Capable of multi-track suspension across 3 or 4 runway tracks for very wide hall bays
08 Standards & quality EN 1090-2 (EXC-3), roof structure analysis per Eurocodes, statutory CE certification

02 / Design Advantages

Why Choose an Underslung Overhead Crane

Maximum floor layout flexibility, cantilever wall reach and uninterrupted material flow.

  • 01

    100% Column-free floor space

    Because runway tracks are suspended from the roof trusses, there are no interior columns obstructing forklifts, automated guided vehicles (AGVs) or assembly line configurations.

  • 02

    Maximum hall width coverage (Cantilever overhangs)

    Underslung bridges can feature cantilever overhangs extending beyond the runway tracks, allowing the hoist to service workstations right up to the building walls.

  • 03

    Multi-span designs for wide industrial bays

    For extra-wide bays (40–60 m), underslung cranes can be supported by 3 or 4 parallel runways, seamlessly spanning massive facilities with a single synchronized system.

  • 04

    Inter-bay crane latching & track branching

    Underslung systems can feature mechanical latching devices, allowing the hoist to travel between adjacent crane bridges or transfer onto stationary monorails.

03 / Budget & Calculation

Understanding Underslung Crane Turnkey Costs

The quotation encompasses roof truss structural verification, bridge & runway manufacturing, SWF hoists and certified erection.

Key elements of an underslung crane delivery:

  • Structural Verification of Roof Framing: Static calculation of dynamic loads per Eurocodes.
  • Bridge Girder & Suspension Hangers: In-house fabrication to EN 1090-2 (EXC-3) with custom hanger brackets.
  • SWF Krantechnik Hoist: Compact low-headroom wire rope NOVA² or ATHLO chain hoist.
  • Suspended Track & Electrics: Runway beams, conductor line and electrical control cabinet with radio remote.
  • Proof Load Testing & Certification: Proof load testing with test weights and statutory inspection certificates.

💡 Building Savings: Underslung cranes eliminate the need for heavy concrete column footings, significantly reducing civil building costs.

04 / References

Underslung Crane Installations by BUREX

Selected underslung crane installations across European industrial facilities.

05 / FAQ

Frequently Asked Questions

How does an underslung crane differ from a top-running crane?

Top-running cranes travel on rails supported by columns. Underslung cranes travel suspended from the bottom flange of runway beams hung directly from roof trusses, leaving the floor 100% clear.

Is roof structural verification required?

Yes. We perform structural load checks on your roof trusses per Eurocodes to ensure safe load distribution.

What are typical underslung crane capacities?

Underslung cranes are typically engineered for capacities from 1 t to 10 t.

Do you supply complete turnkey installations?

Yes. We deliver roof structural calculations, hanger fabrication, runway erection, power busbars, proof load testing and statutory certification.

No-obligation technical proposal

Looking for a column-free crane solution?

Send us your roof framing drawings or building dimensions. We will prepare an engineered turnkey proposal.

+421 905 655 646 burex@burex.sk